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The Lean Pocket Handbook for Kaizen Events #16716
That is what Lean is all about - making those small, incremental, improvements daily (i.e., hour-by-hour and minute-by-minute) by those closest to the process
This handbook is designed to be:
1. A quick-reference guide. Lean tools are explained in more
detail in other manuals or by your facilitator during the
instruction portion of the workshop.
2. Your individual (i.e., personal) log. When working outside
the formal training class, notes and ideas about the area or
process that are being analyzed can be easily written down
in this handbook (serving as your personal log) so as not to
lose valuable process information.
3. Your personal Kaizen planner. Kaizen Events will require
that individual tasks be assigned to team members to be
completed prior to the next meeting. Many of these tasks
will need to be scheduled within the individual’s current work
day. This handbook will thus serve as your “planner” to
assure these tasks are adequately planned and completed
on time.
4. A tool to self-initiate Idea Kaizens. An Idea Kaizen is an
individual that implements an improvement with little or no
assistance or resource required. This is similar to a
Suggestion Program submission; however, the individual
with the Idea Kaizen would be responsible for immediate
implementation of the idea.
5. A learning tool. Each tool will have illustrations to graphically
represent the essence of each tool. This will allow you to
better understand and learn about each tool prior to using
them in your Kaizen Event.
Each topic will have 4 pages. The first page will define the tool and provide a brief description. The second page will provide a simple flowchart of how that tool can be used effectively. This flowchart is meant to serve as a catalyst (and guideline) to stimulate ideas for the possible use of that tool in the Kaizen Event.
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